Release V1
28
Doc/README.md
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# Xol-metrix Assembly
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||||
This project assumes you know how to build the standard XOL 2 toolhead with this build assembly thrown into the mix.
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|
||||
| Notes | Image |
|
||||
| -------------------- | -------------------- |
|
||||
|Remove the support material in orange. They should break away with ease.|<img src='Doc/images/cutter_arm_with_support.png' width=300 /><img src='Doc/images/extruder_adapter_bottom_with_support.png' width=300 /><img src='Doc/images/extruder_adapter_top_with_support.png' width=300 /> |
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||||
|Next drill out the 2 `Flanged M2` Heatset Inserts with a `5/64 inch drill bit`. Then use the `#2 center drill bit` to chamfer the top of one and the bottom of the other. ⚠⚠ **Make sure you thuroghly clean the inserts of brass when done!** ⚠⚠|<img src='Doc/images/m2_flang_view.png' width=300 />|
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||||
|Insert the `Flanged M2` heatset with the **top chamfer** into the `extruder_adapter_bottom.stl` with the flang surface flush with the printed surface.|<img src='Doc/images/m2_bottom_insert.png' width=300 />|
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||||
|Insert the `Flanged M2` heatset with the **bottom chamfer** into the `extruder_adapter_top_(your_choice_here).stl` with the flang surface flush with the printed surface.|<img src='Doc/images/m2_top_insert.png' width=300 />|
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||||
|Next insert the 3 `M2x3.5x4 Heatsets` into the 3 holes in the `extruder_adapter_top_(your_choice_here).stl`.|<img src='Doc/images/m2_top_insert_3.png' width=300 />|
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||||
|Screw the `extruder_adapter_top_(your_choice_here).stl` and `extruder_adapter_bottom.stl` together with `M2x8 SHCS` ⚠Do not over tighten!⚠ |<img src='Doc/images/top_bottom_together.png' width=300 />|
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||||
|Clean the inside of the filament path with a `5/64 inch drill bit` it may have some ooze from istalling the Heatset inserts.|<img src='Doc/images/filament_path_view.png' width=300 />|
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|Place the `5.5mm Ball Bearing` in the hole on top of the extruder adapter.|<img src='Doc/images/ball_install.png' width=300 />|
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||||
|Put the `Omron D2F` (with no lever) into slot with clicker behind the Ball Bearing, secure with `M2x10 Self Tapping Screws`.|<img src='Doc/images/filament_switch_install.png' width=300 />|
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||||
|Insert one `M2.5x3.5x4 Heatset` into the hotend mount (rest of hotend heatsets are not explained refer to Xol 2 Docs).|<img src='Doc/images/frame_heatset_install.png' width=300 />|
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||||
|Install extruder adapter onto the `HE Mount` of your choice and install on your carriage of choice. (Tap option shown in picture)|<img src='Doc/images/toolhead_mounted.png' width=300 />|
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||||
|Select the Blades of your choice `#4` (Yellow) or `OLFA KB4-F/5` (Green).|<img src='Doc/images/blade_holders.png' width=300 />|
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||||
|Use the Blade Jig that coresponds with your blade of choice #4 / OLFA and clamp the blade in it with the blade sticking in. **Final length should be ~20mm.**|<img src='Doc/images/blade_jig.png' width=300 />|
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||||
|Use the `blade_install_tool.stl` to install the blade. ⚠⚠ **Take extra precaution as the blades do not care and will go through your skin with no remorse and then the red sauce comes out!** ⚠⚠|<img src='Doc/images/blade_install.png' width=300 />|
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||||
|Insure that the blade is squared up with the `[b]_blade_holder_(your_choice_here).stl`. The hole on top is big enough for an `M3 Grub Screw` or you can glue the blade in.|<img src='Doc/images/' width=300 />|
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||||
|Slide the Blade Holder into the Extruder adapter carefully aligning the blade into the slot.|<img src='Doc/images/blade_holder_install.png' width=300 />|
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||||
|Install the Spring into the slot on the `[a]_cutter_arm.stl`.|<img src='Doc/images/cutter_arm_spring_install.png' width=300 />|
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||||
|Slide the cutter arm into the slot on the Hotend Frame partially **Do not kink the spring**.|<img src='Doc/images/cutter_arm_partial_install.png' width=300 />|
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||||
|Use a small slim screwdriver of sorts to persuade the spring into the recess in the extruder mount while sliding the arm into its final position.|<img src='Doc/images/spring_arm_full _install.png' width=300 />|
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||||
|Install the 2 `M2.5x15 SHCS` into the frame and blade holder to finish up the cutter install.|<img src='Doc/images/arm_screw_install.png' width=300 />|
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||||
|After all this the rest of the XOL 2 will go together the same as the standard one.|<img src='Doc/images/final_build.png' width=300 />|
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Doc/images/arm_screw_install.png
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Doc/images/ball_install.png
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Doc/images/blade_holder_install.png
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Doc/images/blade_holders.png
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Doc/images/blade_install.png
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Doc/images/blade_jig.png
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Doc/images/blade_squared.png
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Doc/images/cutter_arm_partial_install.png
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Doc/images/cutter_arm_spring_install.png
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Doc/images/cutter_arm_with_support.png
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After Width: | Height: | Size: 175 KiB |
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Doc/images/extruder_adapter_bottom_with_support.png
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After Width: | Height: | Size: 174 KiB |
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Doc/images/extruder_adapter_top_with_support.png
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After Width: | Height: | Size: 148 KiB |
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Doc/images/filament_path_view.png
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After Width: | Height: | Size: 136 KiB |
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Doc/images/filament_switch_install.png
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After Width: | Height: | Size: 688 KiB |
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Doc/images/final_build.png
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After Width: | Height: | Size: 443 KiB |
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Doc/images/frame_heatset_install.png
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After Width: | Height: | Size: 251 KiB |
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Doc/images/full_render.png
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After Width: | Height: | Size: 543 KiB |
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Doc/images/m2_bottom_insert.png
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After Width: | Height: | Size: 224 KiB |
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Doc/images/m2_flang_view.png
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After Width: | Height: | Size: 291 KiB |
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Doc/images/m2_top_insert.png
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After Width: | Height: | Size: 176 KiB |
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Doc/images/m2_top_insert_3.png
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After Width: | Height: | Size: 246 KiB |
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Doc/images/spring_arm_full _install.png
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After Width: | Height: | Size: 331 KiB |
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Doc/images/toolhead_mounted.png
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After Width: | Height: | Size: 378 KiB |
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Doc/images/top_bottom_together.png
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54
README.md
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# Xol-metrix
|
||||
|
||||
# Xol Cutter
|
||||
|
||||
<img src='doc/xol_cutter.png' width=850 />
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||||
|
||||
## This project is still in BETA
|
||||
|
||||
This is a filament cutter designed around the Xol 2 platform a lot of the documentation is in beta and so is the project, just trying to get it to github for an easier way to distribute it. I'm a noob when it comes to doing anything on github so bear with me lol.
|
||||
<img src='Doc/images/full_render.png' width=850 />
|
||||
|
||||
|
||||
This is a filament cutter designed around the Xol 2 platform thanks to everyone that helped with the BETA process to get this project into a phase that I am comfortable in calling a released state. There will still be some small adjustments I will make when more feedback is given.
|
||||
|
||||
I will support the next iteration of Xol 2 when DW Tas has put it into a released state.
|
||||
|
||||
I do ask that if anyone makes any mods let me know so we can discuss if it makes since to put it in the repo.
|
||||
|
||||
|
||||
So far the project supports the following hotends and extruders with more to come!
|
||||
So far the project supports the following.
|
||||
|
||||
### Hotends
|
||||
|
||||
- Dragon SF/UHF/ACE
|
||||
- NF-Crazy
|
||||
- Rapido SF/UHF
|
||||
- Revo Voron
|
||||
- Bambu Labs *In BETA since official XOL 2 doesn't really support it yet*
|
||||
|
||||
### Extruders
|
||||
|
||||
- [Wrist Watch 2](https://github.com/tetsu97/WristWatch-G2-Extruder)
|
||||
- [Wrist Watch G2](https://github.com/tetsu97/WristWatch-G2-Extruder)
|
||||
- [Sherpa Mini](https://github.com/Annex-Engineering/Sherpa_Mini-Extruder)
|
||||
- [Orbiter](https://www.orbiterprojects.com/orbiter-v2-0/)
|
||||
- [G2SA](https://github.com/tetsu97/Galileo2)
|
||||
|
@ -32,32 +30,30 @@ So far the project supports the following hotends and extruders with more to com
|
|||
|
||||
This is addition to your choice of Xol 2 build BOM
|
||||
|
||||
| Qty | Item | Notes |
|
||||
| --- | ----------------- | --------------------------------------------------------------------------------------------------------------------------- |
|
||||
| 3 | M3 Heatset Insert | 5mm Outer Diameter x 4mm Length `Standard Voron spec` |
|
||||
| 3 | M2.5 Heatset Insert | 3.5mm Outer Diameter x 4mm Length `Same as Xol 2 BOM` |
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||||
| 3 | M2 Heatset Insert | 3.5mm Outer Diameter x 4mm Length `Same as Xol 2 BOM` |
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||||
| 3 | M2x8 SHCS | To hold the extruder adapter together. |
|
||||
| 1 | 5.5mm Ball Bearing | For toolhead filament sensor. `Same as ERCF BOM` |
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||||
| 1 | D2F-5L Micro Switch | Tis be switch that does clicky things. |
|
||||
| 2 | M2x10 Self Tapping | It really doesn't matter what type just has to self tap. |
|
||||
| 1 | 0.5x4x15 Spring | Similar spring to the Filametrix version but with thicker wire. `0.4x4x15 spring will work` |
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||||
| 1 | #4 Xacto style blade| Same blade used in the Filametrix only cut to a different length. |
|
||||
| Yes | PTFE Tube | Still working out exact lengths and possibly cutting jigs. |
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||||
|
||||
## The build
|
||||
|
||||
On top of the build of Xol 2 follow this [Doc](https://docs.google.com/document/d/1SKAF6VHhXhA64Z4uIKywSt5jq5D0fDKbgyQrExmpVV8/edit) to put the cutter together.
|
||||
|
||||
There is a blade jig in the STL folder that you just place the blade cutting side into it then clamp it down with M2 screws or other means and then use pliers to snap the blade close to the printed part. Sand if needed.
|
||||
|Qty|Item|Notes|
|
||||
|-|-|-|
|
||||
|3|M2.5 Heatset Insert|3.5mm Outer Diameter x 4mm Length `Same as Xol 2 BOM`|
|
||||
|3|M2 Heatset Insert|3.5mm Outer Diameter x 4mm Length `Same as Xol 2 BOM`|
|
||||
|2|M2.5x15 SHCS|For mounting the arm to the frame and blade holder.|
|
||||
|3|M2x8 SHCS|To hold the extruder adapter together.|
|
||||
|1|5.5mm Ball Bearing|For toolhead filament sensor. `Same as ERCF BOM`|
|
||||
|1|Omron D2F Micro Switch|Tis be switch that does clicky things.|
|
||||
|2|M2x10 Self Tapping|It really doesn't matter what type just has to self tap.|
|
||||
|1|0.5x4x15 Spring|Any spring that is 4mm in diameter and no longer than 15mm should work your milage may vary for cutting force needed.|
|
||||
|Yes|PTFE Tube|Still working out exact lengths and possibly cutting jigs.|
|
||||
||
|
||||
|1|#4 metal hobby blades|Same blade used in the Filametrix only cut to a different length.|
|
||||
|**OR**|
|
||||
|1|OLFA KB4-F/5|Different blade otion if you are having problems with #4 blades.|
|
||||
|
||||
## Acknowledgements
|
||||
|
||||
- [Xol-Toolhead](https://github.com/Armchair-Heavy-Industries/Xol-Toolhead) For Xol 2 project
|
||||
- [WristWatch-G2-Extruder](https://github.com/tetsu97/WristWatch-G2-Extruder) For WWG2 and Extruder adapter
|
||||
- [Filametrix](https://github.com/sorted01/Filametrix) For the orginal mod idea
|
||||
- Thanks to Tea/`nurse.shark` for alowing me to use the Xolametrix name (I did change it slightly)
|
||||
|
||||
## Feedback
|
||||
|
||||
- [Armchair Discord User Projects Discussion](https://discord.com/channels/1029426383614648421/1195580104659710053)
|
||||
- My Discord `southash1`
|
||||
- My Discord `southash1`
|
BIN
STL/Blade Tools/blade_install_tool.stl
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STL/Blade Tools/blade_snap_jig_OLFA_bottom.stl
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STL/Blade Tools/blade_snap_jig_OLFA_top.stl
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STL/Extruder Mounts/TAP Carriage/extruder_adapter_top_G2SA.stl
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STL/Extruder Mounts/TAP Carriage/extruder_adapter_top_WWG2.stl
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STL/Extruder Mounts/XOL Carriage/extruder_adapter_top_G2SA.stl
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STL/Extruder Mounts/XOL Carriage/extruder_adapter_top_WWG2.stl
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STL/Extruder Mounts/extruder_adapter_bottom.stl
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STL/HE Mounts/Dragon_Ace.stl
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STL/HE Mounts/Dragon_Ace_fanHS.stl
Normal file
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STL/HE Mounts/Dragon_SF.stl
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STL/HE Mounts/Dragon_SF_fanHS.stl
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STL/HE Mounts/Dragon_UHF.stl
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STL/HE Mounts/Dragon_UHF_fanHS.stl
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STL/HE Mounts/NF_Crazy.stl
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STL/HE Mounts/NF_Crazy_fanHS.stl
Normal file
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STL/HE Mounts/Rapido_fanHS.stl
Normal file
BIN
STL/HE Mounts/Revo_Voron.stl
Normal file
BIN
STL/HE Mounts/Revo_Voron_fanHS.stl
Normal file
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STL/[a]_cutter_arm.stl
Normal file
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STL/[b]_blade_holder_4.stl
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STL/[b]_blade_holder__olfa.stl
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STL/experimental/HE Mounts/BambuLab.stl
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Before Width: | Height: | Size: 193 KiB |